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Bayer Makrolon® 2407 - Data Sheet

Bayer Makrolon 2407 is a high melt flow, UV resistant, general purpose polycarbonate. Typical applications include automotive light pipes, clear windows for business machines and instruments, medical devices, and many consumer applications where multicavity tooling is used.

Physical Properties Value Unit of Measure Conditions Test
Density 1.20 (0.043) lb/in3 (g/cm3)   ASTM D792
Specific Gravity 1.20 sp gr   ASTM D792
Specific Volume 23.1 (0.83) in3/lb (cm3/g)   ASTM D792
Water Absorption @ 24 Hours 0.15 % 73°F (23°C),  Immersion ASTM D570
Water Absorption @ Equilibrium 0.35 % 73°F (23°C),  Immersion ASTM D570
Mold Shrink, Flow Direction 0.005 to 0.007 %   ASTM D955
Melt Flow Rate 20 g/10 min 300°C/1.2kg ASTM D1238
Mechanical Properties Value Unit of Measure Conditions Test
Tensile Modulus 340,000 (2.3) psi (GPa)   ASTM D638
Tensile Stress @ Yield 9,100 (63) psi (MPa)   ASTM D638
Tensile Stress @ Break 10,000 (69) psi (MPa)   ASTM D638
Tensile Elongation @ Yield 6.0 %   ASTM D638
Tensile Elongation @ Break 120.0 %   ASTM D638
Flexural Modulus 350,000 (2.4) psi (GPa) ASTM D790
Flexural Stress @ 5% Strain  12,000 (83) psi (MPa)   ASTM D790
Compressive Stress @ Yield  11,000 (76) psi (MPa) ASTM D695
Notched Izod Impact Strength 14 (750) ft-lbs/in (J/m) 0.125" (3.2 mm) ASTM D256
Notched Izod Impact Strength 2.00 (107) ft-lbs/in (J/m) 0.250" (6.4 mm) ASTM D256
Tensile Impact Strength 250 (525) ft-lbs/in2 (kJ/m2) 0.125" (3.2 mm) ASTM D1822
Rockwell Hardness 75 M Scale ASTM D785
Rockwell Hardness 118 R Scale   ASTM D785
Thermal Properties Value Unit of Measure Conditions Test
Deflection Temp Under Load 259 (126) °F (C°) 264psi (1.82 MPa)   Unannealed ASTM D648  
Deflection Temp Under Load 273 (134) °F (C°) 66psi (0.46 MPa)  Unannealed ASTM D648  
Coefficient of Thermal Expansion 3.9 x 10-5 (7.0 x 10-5) in/in/°F (mm/mm/°C) 0.0579" UL 94
Thermal Conductivity 1.39 (0.200) Btu-in/h-ft2°F (W/{m-K}) ASTM D2863
Specific Heat 0.28 (1,172) Btu/lb°F (J/{kg-K}) ASTM D2863
Vicat Softening Temp 304 (151) °F (C°) Rate A ASTM D648  
Relative Temp Index Electrical 257 (125) °F (C°) 0.059-in (1.5-mm) ASTM D1525
Relative Temp Index Mechanical 239 (115) °F (C°) 0.059-in (1.5-mm) ASTM D1525
Specific Heat 0.28 (1,172) F (C°) 0.059-in (1.5-mm) ASTM D1525
Injection Molding Properties Value Unit of Measure Conditions Test
Rear Temperature 445 to 495 (230 to 255) °F (C°)
Middle Temperature 510 to 550 (265 to 290) °F (C°)
Front Temperature 530 to 570 (275 to 300) °F (C°)    
Nozzle Temperature 510 to 530 (265 to 275) °F (C°)
Melt Temperature 535 to 565 (280 to 295) °F (C°)  
Mold Temperature 150 to 220 (65 to 105) °F (C°)
Injection Pressure (melt) 10,000 to 20,000 psi    
Hold Pressure (melt) 50 to 70 % of Injection Pressure
Back Pressure (melt) 50 to 100 psi    
Injection Speed Moderate to Fast
Cushion 0.125 to 0.250 Inch    
Screw Speed (Plasticizing) 50 to 75 rpm
Clamp Pressure 3.0 to 5.0 ton/in2
Optical Properties Value Unit of Measure Conditions Test
Transmittance 88 % 0.125 in (3.2 mm) ASTM D1003
Haze 1.0 % 0.125 in (3.2 mm) ASTM D1003
Refractive Index 1.584 %   ASTM D542

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